We offer a comprehensive range of spiral channel making machines, including automatic strip metal spiral tube machines, seam sealing machines, and converting round tubes into oval ones, as well as high-frequency welding machines. Our machines offer high precision and efficiency, support various standards such as SMACNA and EUROVENT. They are equipped with modern solutions such as hydraulic systems, PLC control, and user-friendly interfaces. These machines significantly reduce operating time and costs while ensuring high production quality.

Automatic machines for spiral tubes

Machine for heavy channels from sheet metal strip into molds

The heavy-duty channel machine is purpose-designed to produce channels of standard diameter and desired length, emphasizing high-quality manufacturing. The mold-based construction eliminates errors and the need for additional adjustments that are common with standard machines for forming round coils. This feature speeds up production while maintaining top-quality standards. The heavy-duty channel machine enables the production of spiral pipes of any diameter and length in accordance with the EUROVENT and SMACNA standards. It enables fast and high-quality production of channels with smooth operation and represents a cost-effective solution.

The efficient cutting unit ensures smooth tube tips without damage, as it cuts quickly and quietly, without leaving edges. The inclusion of dual and single binding units ensures structural rigidity of large-diameter channels, ensuring compliance with industry requirements.


Specifications
Power20 KW
Tension / frequency380/400V / 50 Hz / 3Ph+PE
Flow53A
Air pressure6 bar at 210 l/min
Hydraulic unitYes / 110 Bar
Working speed4 m/min – 65 m/min
Thickness of the sheet metal0.40mm – 1.0mm galvanized and aluminum / 0.40mm – 0.80mm stainless steel
Option of the thickness of the cladding1.0mm – 1.2mm galvanized
Width of the tape0.40 mm – 1.00 mm For 137 mm
Tape width options1.0mm – 1.2mm For 140 mm
Diameter range of the productionØ80mm – Ø1250mm
Optional diameter rangeØ80mm – Ø1500mm
Range of cutting lengthMinimum 250 mm / Maximum 6000 mm
Size of the roll with the tinMinimum internal diameter Ø508mm / width 137mm. Max. Weight 750 Kg / External diameter Max. Ø1000mm
Dimensions of the machine1750 mm x 1460 mm x 1390 mm
Weight of the machine2487 Kg
Standard dimensions of the diameter of the mold/tubeØ100, Ø125, Ø150, Ø160, Ø180 Ø200, Ø224, Ø250, Ø280, Ø300 Ø315, Ø355, Ø400, Ø500, Ø50, Ø50, Ø50, Ø50, Ø50 Ø710, Ø800, Ø900, Ø1000, Ø1120, Ø1250
Optional diameters of the pipe diameterØ80, Ø1300, Ø1400, Ø1500, Ø1600

Machine for forming round spiral tubes with hydraulic clamping and cutting

The round tube machine is carefully designed to produce tubes of precise widths and diameters in accordance with Eurovent and SMACNA standards. The manufactured channels meet the requirements of these standards, ensuring quality and reliability. Compared to other devices, the machine is more economical and easier to operate. It uses a hydraulic clamping (fi) and cutting system, which allows for safe clamping and cutting without edges. It features a high-quality process for forming the sheet metal edges and assembling them into a whole. As an alternative to standard diameters, it is possible to manufacture endless tubes of various dimensions. The cutting process is carried out using a slitter knife (Slitter), which is powered by hydraulics. This versatile machine allows for the production of tubes of standard diameters as well as custom-sized ones. The shaping and assembling process is mechanical, using rollers, and lubricant is used during the assembly process. In addition, the inclusion of a tilting table makes it easier to position the manufactured channels in the storage area for easy further pickup or transport from the machine.

Machine for subsequent tensioning of channels

Post-tensioning is a method of manufacturing pre-stressed concrete, slabs, and other structural elements. The term pre-tensioning is used to describe the process of introducing internal forces (or stresses) into a concrete or masonry element during the construction process, in order to prevent external loads that will be created when the structure is put into service (known as the working load).

This machine is designed for the production of movable pipes that are used in construction and create spaces under concrete. The grooves on the pipes increase their resistance to deformation. Thanks to the flexibility of these pipes, no additional equipment such as elbows is needed.

For joining mobile pipes, a larger-diameter pipe is used, and the joining is done by screwing. The upper-diameter channel serves as a butt, allowing the length of the channel to be extended by connecting multiple parts. The machine uses plasma cutting for a flexible cutting process, resulting in a product that is not only edge-free but also level compared to machines that use saws.

Machines for making elbows

This machine allows you to produce round connectors for round ducts. It also enables the necessary preparation before connection. It allows the production of round ducts according to SMACNA and EUROVENT standards.

  • Tempered steel is used for rotating tools.
  • No need for maintenance or lubrication.
  • Dual work station (preparation unit and closing unit).

This machine is designed to assemble segments of a round cross section obtained by cutting on a plasma cutting machine into a complete system of channels. It consists of two stations: at the first station, the male and female brackets for the segments are trimmed, while the assembly and closing process is carried out at the second station. With the power of hydraulic motors, this machine can efficiently process materials up to a thickness of 1.2 mm, which is ideal for the production of knees, reducers, and fittings with a thickness of 0.5 to 1.2 mm. The manufactured segments meet standard requirements and boast high-quality and airtight construction. The machine allows two workers to work simultaneously, independently of each other, which, during quick switching between different diameters, leads to an 80 percent reduction in time and labor.

Rounder machine with segment FI tool

The Rounder machine (rollers) is a very useful machine used for circular bending of sheet metal, the inner and outer parts of the air duct knee. Its sliding segment rollers allow for the rounding of pre-assembled (assembled) parts without closing their seams.


Special rollers for winding oval tubes

This cylindrical machine is designed to roll sheet metal based on the input oval size on a PLC display. The cylindrical roller machine winds the parts of the oval joint, the oval reducer, and the T-beam that are required for the oval channel systems. Standard oval sizes are stored in the PLC display memory, and a manual rolling option is also available for special sizes. The machine operates using a foot pedal and enables smooth production with an automation system.

This machine is designed to produce segments of oval grooves by bending sheet metal between the cylinders. It features a PLC control system that enables seamless automation of all operations based on data input via a screen. When the small and large dimensions of the oval channel are entered, the dimensions of the sheet metal opening are automatically calculated and projected onto the canvas. This process eliminates the possibility of errors in calculations that could be made by operators.

Specifications
Engine power1.9 KW
Tension / frequency50 Hz / 3Ph+N+PE
Flow8.5 A
Servo Motor400 KW
Motor reducer0.75 KW
Maximum thickness of the sheet metal1.0 mm
Maximum panel width1250mm
Minimum scopeR45 mm
Diameter of the cylinder60mm
Machine dimension1905mm x 724mm x 1345mm
Weight of the machine350 Kg

Sewing machine for closing seams

Save time and labor costs. The sewing machine closes the seams in seconds, making stitching inside or outside possible. You can double the working length by turning the channel. Available for making channels with diameters from 100 mm to 1000 mm. By turning the channels, you can double the working length, which significantly reduces labor costs and saves time due to the fast processing capacity.

Specifications
Power1.5KW
Tension / Frequency380/400 VAC / 50 Hz / 3Ph+N+PE
Flow4 A
Hydraulic unitYes / 150 Bar
Working length1500 mm
Tape thickness1.00 mm
Width of the seam10mm / 13mm
Working speed16 m/min
Working height1020 mm
Minimum diameter:100 mm
Maximum diameterUnlimited
Dimensions of the machine1740mm x 520mm x 1260mm
Weight of the machine310 Kg

Machine for transforming a round tube into an oval tube (Ovalizer)

This machine transforms spiral ducts into an oval shape, which gives the duct better airflow than a spiral duct and a smaller size than a rectangular duct with a modern design. All standard dimensions of various molds are available.

The Ovalizer machine offers the ability to transform your round ducts and fittings into oval shapes, combining the advantages of round duct airflow with the space-saving benefits of square ducts. Its modern design perfectly matches the requirements of the ventilation industry. Custom molds are available for all standard sizes, allowing for versatile use. Machine control is seamlessly operated via a user-friendly touchscreen interface, while a robust hydraulic system ensures the production of high-quality, smoothly shaped oval products.

In addition, the machine simplifies operation by deriving the required diameter from the sieve based on the input of smaller and larger measurements, which improves ease of use.

The machine includes:

  • Set of molds
  • Holder / Hanger for molds

High-frequency welding machine

Highly economical with patented technology

It allows you to weld round-shaped connections. The power consumption is 2-3 times lower than with other welding devices.

This machine is used to seamlessly combine round and flat sheets, achieving high-quality results without any burning. Equipped with a user-friendly PLC touchscreen, the machine operates completely automatically and is extremely easy to use.

This automation significantly reduces the risk of operator errors while saving time and labor. The machine offers both impulse stitching for galvanized sheet metal and continuous stitching for stainless steel. Compared to similar machines, it has several economic advantages:

  • Recycling the copper wire inside the machine conserves resources.
  • The low allowance of wire stitching on the machine results in a savings in sheet metal.
  • Energy efficiency is increased by the use of a medium-frequency transformer (PATENTED).
  • Automatic detection of the leaf height further simplifies the process and saves valuable time.
Specifications
Power26KW
Tension / Frequency380/400 VAC / 50 Hz / 3Ph+N+PE
Flow63 A
Necessary air pressure6 Bar / 2 lt/min
Diameter of the working areaØ80mm – Ø1250mm
Speed of operation2 m/min – 8m/min
Wire diameter2.0mm
Thickness of the sheet metal0.5mm – 1.0mm Galvanized and stainless steel
Overlaying10mm
Selection weld length :50mm – 1000mm / 50mm – 1250mm
Refrigeration unitYes
Dimensions of the machine2400mm x 1000mm x 1700mm
Weight of the machine700 Kg

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